6000bph Juice Packaging Machine
6000BPH Complete Fruit Juice Production Line / Juice filling machine turnkey project
Standard type of RCGF series hot filling machine is "3-in-1".aiming at special production condition,one disinfectant rinser can be increased to be 4-in-1 monobloc.the system gives full consideration for beverage's characteristics(e.g.it is easy to have foaming for tea beverage and mixed juice.)and main technical requirement of hot filling.
1.The filling line is mainly used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic.
2.The machine is used in filling juices,beverage in bottles made of polyester and plastics. The machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles.
3.The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted. There the output and benefit of the machine is higher than the machinery of the same specifications.
4.The advanced OMRON programmed controller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle -entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operations of moving bottle forward steadily and reliably.
5.It is convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity, On the bases, the filling parts of the machine can be changed into filling methods of lower vacuum.
Full filling avoids the bottle distorted after cooling and reduces dissolved oxygen at the maximum degree.product storage hopper and feed system adopts reasonable product feed design(constant flow,constant pressure,no foaming).product hopper with reasonable structure(exhaust,fully close,temperature can be detected).medium and high speed line adopts product distributor instead of large liquid carousel,which can be cleaned completely by pressure cleaning with CIP.sanitary filling valve system umbrella-flow type structure,high speed.perfect hot filling temperature control system.product recycle tank system with automatic product feed startup.perfect CIP system.
Raw water → raw water tank → booster pump → activated carbon filter → ion softener → precision filter → reverse osmosis unit → ultraviolet sterilizer → pure water tank → pure water pump → automatic filling line → high-speed shear tank → high-temperature pump → sugar → high-temperature pump → syrup filter → blending tank Tank → vacuum degassing machine → temporary storage tank → ultra-high temperature instantaneous sterilization → fully closed heat preservation tank → hot filling and blowing machine → automatic bottle machine → three-in-one machine → lamp detector → inverted bottle sterilizer → spray cooler → automatic set of standard shrinker, strong dryer → inkjet printer →PE film packing machine (packing machine)
Flip the bottle holder, the bottle holder clamps the bottleneck position, avoids the rubber clamp block on the traditional bottle holder to cause the possible pollution to the bottle mouth thread position. Bottle clamp is made of stainless steel AISI304, sanitary and durable
Meet the requirements of hot filling and filling (the liquid level is controlled at about 15 mm, and the level level can be fine-tuned), so as to minimize the return flow of the material, thus providing hardware guarantee for ensuring the flavor of the product
With rotary cap machine bottle detection switch, with the cap guide rail and dial cap cylinder linkage control cap discharge, to ensure that no bottle when stop feeding cover, reduce the loss of user lid.
- Air conveyor is fixed on the floor, with fan installed on the top.
- Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
- Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
- All are made of stainless steel SUS 304 /316.
- Rack made by high quality carbon steel welded.
- Energy saving. High efficient. Adapt to customer factory layout
- Special lubrication system, keep products clean, health, safety
- Extended service life
- Electric eyes design keep whole line running safety and quickly
- Overload protection mechanism to effectively ensure the safety of the machine
|Diameter of bottles :50-100mm|
|Height of bottle :100-300mm|
Zhangjiagang City Bievo Machinery Co., Ltd. is located in a national level development zone - Zhangjiagang Economic And Technology Development Zone, covering area more than 8,000 square meters.We enjoy convenient transportation with Shanghai Hongqiao International Airport and Shanghai Pudong International Airport on hand.Which accumulated a great number of China's top technologists in the liquid beverage industry.We have complete system from designing, manufacturing, installation, training to after service.Our main product water production line, carbonated beverage production line . Fruit juice and milk production line ,3 to 5 gallons production line, daily chemical production line and so on.Plat and tube UHT device, CIP system.All the products are sold well.We devote ourselves to the development, research and production of liquid food and beverage filling and packing industry .
1. Installation, debug After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee We promise that our goods are all new and not used. They’re made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.